Cycloidal Gear Ratio Formula:
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The cycloidal gear ratio describes the speed reduction relationship between the input and output of a cycloidal drive. It's determined by the number of teeth on the cycloidal disc and the number of pins in the housing.
The calculator uses the cycloidal gear ratio formula:
Where:
Explanation: The ratio represents how many turns the input shaft must make for the output shaft to complete one full revolution.
Details: Accurate gear ratio calculation is crucial for designing cycloidal drives with the desired speed reduction and torque multiplication characteristics.
Tips: Enter the number of teeth and pins as positive integers. The number of teeth must be different from the number of pins for a valid calculation.
Q1: Why can't teeth and pins be equal?
A: If teeth and pins are equal, the denominator becomes zero, making the ratio undefined. This configuration wouldn't work in a real cycloidal drive.
Q2: What are typical values for cycloidal gear ratios?
A: Common ratios range from 10:1 to 100:1, though higher ratios are possible with appropriate tooth and pin counts.
Q3: How does this ratio affect torque?
A: The output torque is approximately the input torque multiplied by the gear ratio (minus efficiency losses).
Q4: What's the relationship between teeth and pins?
A: Typically, the number of pins is slightly less than the number of teeth (often teeth = pins + 1 for high reduction ratios).
Q5: Are there limitations to this calculation?
A: This provides the theoretical ratio. Actual performance depends on manufacturing precision, lubrication, and other mechanical factors.